ADF-9500 DOUBLE FLIER ARMATURE WINDER

• Dual 'opto-touch' cycle start buttons.

• Allen Bradley Panelview Plus color touch screen providing a graphical user interface, displayed in a windows environment.

• Allen Bradley Compact Logix control system incorporating 'off-the-shelf' scaleable hardware including:

- AB processor.

- I/O modules.

- Hi Speed Analog Card

- Thumb drive back-up

- Ethernet 10-Based-T.

- Centronics printer port.

- Compact Logix software providing a windowing environment, displaying and including parameter storage for up to 1000 part configurations, operator selectable and graphically displayed production data, extended diagnostics through complete I/O status examination and fault prompting, setup utilities with wire tension and wind velocity profile viewing, and single keying of multiple languages.

• Brushless D.C. Servo Drive with absolute resolver and capable of obtaining flier speeds of 3,800 RPM in 250 milliseconds.

• 40Mhz Digital Signal Processor (DPS) for motion control of the fliers and rotator motor positions.

• Separate flier drive motor Accel and Decel settings that can be adjusted for quick and smooth winding velocities.

• UR-I Universal Rotator for precise, high speed index of armature including:

• Herring bone belt, servo motor drive.

• Industrial standard collet clamping design utilizing draw bar and commercially available collet.

• No-tool' adjustable, heavy duty wire clamp assemblies.

• Collet retainer and draw bar assembly.

• Accommodates a wire range of 0.08 to 1.02mm (38 to 18AWG).

• Metric construction.

• 12mm plug-in proximity switches.

• Fabricated, welded and normalized steel base.

• Lead wire collection system.

• Flier hub assemblies.

• Winding form stabilization mechanism.

• Through the head lead guide actuation and index stop actuator for initial index allowing armature assemblies to be rotated in both directions during winding and lead connecting.

• EXACTROL Electronic Wire Tension Controller included in the Allen Bradley control system.

• Modular guarding with all electrical interlocks and extruded aluminum frame with polycarbonate inserts.

• Modular construction to provide for fast tooling changeover.

• Set up for even slot capability.

• Standard software includes generally accepted automotive-alpha and DIAMACON winding patterns on standard type armatures.

• Software can include Snap-Away, ACCUTRIM, inner shield and pull back outer shield trimming.

• Dynamic wire sensing mechanism to detect broken and/or depleted wire supply.