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Hot Staking Machine
AFM-8200
STANDARD FEATURES
AC-powered hot-staking unit.
Dual-headed hot staking operation providing simultaneous welding of two (2) tangs.
Automatic load/unload from chain or pallet.
Free-floating (low friction) head design.
Reduced cycle time due to cylinder and valve selection and position.
Three (3) preset pressures programmable into any phase of the welding cycle.
Integrated MedWeld weld control.
Ten (10) part parameter storage using the standard thirty-one (31) weld schedules.
10 KVA transformer at 50% duty cycle, 7.1 KVA continuous, with 10 tap primary and 1.0 to 2.0 or 2.0 to 4.0 VAC secondary voltage.
Quick change weld electrode and ground bar.
Bench setup of weld electrode in holder.
Flexible, high current carrying capacity cables.
Servo motor driven rotator for rotating the armature into welding positions.
Hardinge collet mounted in simplified spindle and retained by an air actuated drawbar.
Operator control panel on movable pendant.
Initial index of armature via armature rotation and mechanical blade in lift chuck.
Self-contained chiller with separate in and out manifolds.
Quick positioning of hot staking heads.
Easy access with swing away guarding.
Allen-Bradley SLC-5/03 Programmable Controller.
Allen-Bradley Data Table Access Module, 2 line and 16 characters.
HOT STAKING ELECTRICAL CONTROL SYSTEMS
MedWeld interface with Allen-Bradley and MedLAN network.
Programming weld sequence schedule by setting time, current, and pressure.
High and low limit settings for current, power factor, and ratio of available current as compared to current settings (C factor).
Automatic voltage compensation.
Automatic current compensation.
Automatic power factor compensation.
Real time machine control.
SPC capability of data from the MedWeld unit.
Ability to layer and restrict program accessibility.
Machine can be programmed to auto- matically stop for undesirable measurements.
Ability to limit and monitor the number of hits of weld electrode.
FREE FLOATING (LOW FRICTION)
HEAD DESIGN
Low friction roller ball guide assembly.
Fast acting air valve attached to cylinder.
Low friction air cylinder not attached to electrode holding assembly.
Welding cables mounted to avoid restricting movement of welding head.
Positive air cylinder driven return of welding head.
Maximum force 628 Newtons.
SERVO MOTOR DRIVEN ROTATOR ASSEMBLY
Quick Change Hardinge collet with air actuated drawbar assembly. Identical collet to that used in the armature winding machine.
Programmable servo motor drive assembly to accurately position tang under electrode.
Quick Change Tooling
Quick change “no tool” Hardinge collet.
Lift chuck with initial index blade.
Quick change “no tool” ground bar.
Quick change “no tool” electrode holder with bench setup device, extra electrode and electrode holder.
MACHINE SPECIFICATIONS
Electrical Requirements
208/220/240/380/400/440/480/600 Volts,
3-phase, 50/60 Hz, 25 KVA.
Pneumatic Requirements
A 0.5 in. (12.7 mm), 100 psi (6.8 atm) capacity air line should supply the machine. A supplied pressure regulator will reduce pressure to 80 psi (5.4 atm) for machine operation. Air consumption is approximately 7.0 cfm (198 liters/min).
Machine Weight (approximate)
862 kilograms (1900 pounds)
Machine Dimensions (approximate)
WIDTH 0.940 M (37 inches)
DEPTH 1.397 M (55 inches)
HEIGHT 2.057 M (81 inches)
Armature Capacities
Description
Minimum
Maximum
Lamination Diameter
12.00 mm (0.5000 inch)
76.00 mm (3.000 inches)
Lamination Stack Length
10.00 mm (0.3750 inch)
102.00 mm (4.000 inches)
Shaft Diameter
3.00 mm (0.1250 inch)
22.00 mm (0.875 inch)
Shaft Length
19.00 mm (0.7500 inch)
178.00 mm (7.000 inches)
Commutator Body Diameter
6.40 mm (0.2500 inch)
57.00 mm (2.250 inches)
Commutator Body Length
5.00 mm (0.1875 inch)
51.00 mm (2.000 inches)
Commutator End Shaft Extension
6.40 mm (0.2500 inch)
76.00 mm (3.000 inches)
Stack to Commutator
13.00 mm (0.5000 inch)
25.00 mm (1.000 inch)
Wire Size Range
0.10 mm (38 AWG)
1.30 mm (16 AWG)
