Manual Commutator Turning Machine Dia-8000
STANDARD FEATURES Manual load and unload of armature. Automatic placement and removal of armature from “U” journals. Robust, vibration-free base and tooling mounting surfaces. Servo motor control of belt speed, depth of cut and feed rate.     IC 2000 Industrial Computer Machine Control System. Color VGA Operator Control Touch Screen on swivel pendant. Machine diagnostic, 1,000 part parameter storage and production data. Standard carbide “U” journals with automatic, individually controlled, oil-injected lubrication system. Precisely balanced brushless servo motor for turning the armature. Precision adjustable drive-belt tensioning system Dual palm button operator cycle start control. Micrometer adjusting device to set armature position during turning. Adjustable locating stop to position armature during loading. Guarding with electrical interlocks. Metric construction. Gravity chip collection system with access door. Commutators may be turned clockwise or counter clockwise with reversible servo motor and pivoting the belt-driving head assembly. Network capable through TCP/IP file transfer protocols using Ethernet (IEEE 802.3) or modem. External printer port, keyboard port, serial port, RS-232 port, and 3.5 inch floppy disk drive.
TOOLING “U” journals used instead of “V” journals for improved support and stability. Synthetic or natural diamonds assure precision cutting. Chip deflector. Load/unload cradle.	OPTIONS Tooling to accommodate two tools.  One tool for the rough cut and the other for the finish cut. Bench top optical device and fixture for precisely setting up cutting tools for quick and precise tool changes.
Machine Specifications Electrical Requirements Standard  4.5 KVA; 208/240/380/400/ 415/480/600 Volts; 3-phase; 50/60 Hertz. Pneumatic Requirements A 0.5 in. (13 mm), 100 psi (6.8 atm) capacity air line should supply the machine. A supplied pressure regulator will reduce pressure to 80 psi (5.4 atm) for machine operation.	Machine Dimensions (approximate)       WIDTH:             1.1 M (45 inches) LENGTH:          1.5 M (59 inches) HEIGHT:           1.7 M (67 inches)  Machine Weight  (approximate) 771 kilograms (1,700 pounds)  Operating Environment 40º Fahrenheit (4º Centigrade) to 104º Fahrenheit (40º Centigrade).
armature Capacities Description Minimum Maximum Lamination Diameter  19 mm (0.750 inches) 102 mm (  4.000 inches) Stack Height  13 mm (0.500 inches)   76 mm (  3.000 inches) Shaft Length  38 mm (1.500 inches) 254 mm (10.000 inches) Shaft Diameter    3 mm (0.125 inches)   22 mm (  0.875 inches) Commutator Diameter    7 mm (0.250 inches)   57 mm (  2.250 inches)   RATES Description Maximum Travel of Feed Slide   152 mm (6 inches) Travel of Cross Slide     76 mm (3 inches) Belt Speed 2500 rpm in 150 ms Rapid Feed 212 mm/second (8.33 inches/second) Machining rate < 4 seconds Programmable movement – depth and length 2.54 microns (0.0001 inches)