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Armature Winder
MDF-5000 MR Millenium Retrofit
STANDARD FEATURES
New operator interactive VGA color monitor with mouse providing a graphical user interface, displayed in a windows environment. Includes replacement push buttons and mounting hardware.
IC-2000 Industrial Computer open architecture control system incorporating 'off-the-shelf' scaleable hardware including:
Pentium micro processor.
ISA industrial grade Bus.
Flash Drive for program storage (non-rotating).
3.5in., 144Mbyte floppy disk drive for part parameter and production data backup.
Ethernet 10-Based-2 coaxial networking.
Centronics printer port.
NX real-time operating system providing a windowing environment, displaying and including; parameter storage for up to 1000 part configurations, operator selectable and graphically displayed production data, extended diagnostics through complete I/O status examination and fault prompting, setup utilities with wire tension and wind velocity profile viewing, and single keying of multiple languages.
New Brushless D.C. Servo Drive with absolute resolver and capable of obtaining flier speeds of 3,800 RPM in 250 milliseconds.
40Mhz Digital Signal Processor (DPS) for motion control of the fliers and rotator motor positions.
Separate flier drive motor Accel and Decel settings with 'S' curve ramping for quick and smooth winding velocities.
UR-I Universal Rotator for precise, high speed index of armature including:
Herring bone belt, servo motor drive.
New input and servo breakout boards.
Industrial standard collet clamping design utilizing draw bar and commercially available collet.
‘No-tool' adjustable, heavy duty wire clamp assemblies.
Collet retainer and draw bar assembly.
Collet.
Connecting pins for inner/outer shield assemblies.
Requires removal of tensioning meter.
Clean and repaint machine to customer’s specification.
Does not include new opto touch buttons.
New valves and output modules.
Alter inner and outer shield assemblies.
Accommodates a wire range of 0.08 to 1.29mm (38 to 16AWG).
Metric construction.
12mm plug-in proximity switches.
EXACTROL Electronic Wire Tension Controller included in IC-2000 controls system.
Standard software includes generally accepted automotive-alpha and DIAMACON winding patterns on standard type armatures.
Software can include Snap-Away, ACCUTRIM, inner shield and pull back outer shield trimming.
Dynamic wire sensing mechanism to detect broken and/or depleted wire supply.
Engineering and documentation.
Installation at Globe Products Inc. included.
Machine Specifications
Electrical Requirements
Standard electrical requirements are: 208/240/380/415/480/575 volts.
3 phase, 50/60 Hertz. However, special voltages and frequencies are available upon request.
Pneumatic Requirements
A one half inch, 100 PSI (6.8 atm) capacity air line should supply the machine. A pressure regulator will reduce the pressure to 80 PSI (5.4 atm) for machine operation.
Machine Dimensions (approximate)
Width 1435 mm (56.5 inches)
Length 1384 mm (54.5 inches)
Height 1829 mm (72 inches)
Note: Dimensions are of machine only. Installation requires access space for panels, guard doors and the operator’s control panel movement. Height is adjustable up to 3-1/2” (90mm) for leveling.
Machine weight (approximate)
1088.6 kg (2400 pounds)
Armature Capacities
Description
Size
Minimum Stack Diameter
12.7 mm (0.5 inches)
Maximum Stack Diameter
19 mm (0.75 inches)
Maximum Stack Length
38 mm (1.5 inches)
Maximum Shaft Length
3 mm (0.125 inches)