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Manual Stator Cell Inserter Machine

SCIM-8000

STANDARD FEATURES

  • Automatic form, cut and insertion of cell insulation into stators with cell material up to 0.5mm (0.022 inch) thickness.

  • Air cylinder/clutch index mechanism.

  • Cell insulator length determined by mechanical linkage and stop.

  • Cell material cut lengths up to 92 mm (3.63 inches).

  • Cell insulator cut lengths of most insulating materials  +/- 0.25 mm

  • (+/- 0.01 inches).

  • Manual load and unload - bore horizontal.

  • ALLEN-BRADLEY SLC-500 Programmable Controller.

  • ALLEN-BRADLEY Data Table Access Module, 2 line and 16 characters.

  • Operator Control Panel on movable pendant.

  • Sensor to detect paper movement.

  • Low material, malfunction, and cycle interrupt lights.

  • Guarding with electrical interlocks.

  • Welded steel frame and robust side plates.

  • Metric construction where possible.

  • Cycle time typically 6 seconds for two cell papers.

  • Incoming cell material width tolerance to be +/-0.00/0.13 mm (0.005 inches).

 

 
 

TOOLING 

  • Tooling to accommodate most insulating materials including rag, paper, laminates, mylar, or other similar plastic materials and laminates up to 0.5mm (0.022 inch) thickness.  Thicker materials require custom designs.

  • Tooling consisting of upper and lower form rolls, cell cavity, anvil, arbor, ram, clamp, tamp blade, and knife.

  • Tooling designed to provide cell material formed to precisely fit the contour of the lamination and extend at least 1.6 mm  (1/16 inch) beyond pole tips.

OPTIONS

  • Material slitting mechanism to automatically cut cell material to desired width.  Material width to be 3.2mm (0.125 inches) greater than desired final width.

  • Single notching die position per index length.

 

Machine Specifications

 

Electrical Requirements 

  • Standard  3 KVA; 240, 330, 416, and 480 Volts; 3-phase; 50/60 Hertz.  Special voltages are available upon request. 

Pneumatic Requirements

  • A 0.5 in. (13 mm), 100 psi (6.8 atm) capacity air line should supply the machine. A supplied pressure regulator will reduce pressure to 80 psi (5.4 atm) for machine operation.

Machine Dimensions (approximate)

  • WIDTH:     1.45 M (57 inches)

  • LENGTH:  2.16 M (85 inches)

  • HEIGHT:   2.13 M (84 inches)

 Machine Weight  (approximate)

  • 1,050 kilograms (2,300 pounds)

 Operating Environment

  • 40º Fahrenheit (4º Centigrade) to 104º Fahrenheit (40º Centigrade).

 

 

stator Capacities

Description

Minimum

Maximum

Stator Outside Dimension

 38 mm (1.50 inches)

127 mm (5.00 inches)

Stator Stack Height

 13 mm (0.50 inch)

  88 mm (3.50 inches)

Cell Roll Width

 51 mm (2.00 inches)

177 mm (7.00 inches)

Cell Feed Length

 19 mm (0.75 inch)

  92 mm (3.63 inches)

 

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