MDF-5000MR Armature Winder Millenium Retrofit


  • New operator interactive VGA color monitor with mouse providing a graphical user interface, displayed in a windows environment. Includes replacement push buttons and mounting hardware.
  • IC-2000 Industrial Computer open architecture control system incorporating ‘off-the-shelf’ scalable hardware including:
    • Pentium micro processor.
    • ISA industrial grade Bus.
    • Flash Drive for program storage (non-rotating).
    • 3.5in., 1.44Mbyte floppy disk drive for part parameter and production data backup.
    • Ethernet 10-Base-T coaxial networking.
    • Centronics printer port.
    • QNX real-time operating system providing a windowing environment, displaying and including; parameter storage for up to 1000 part configurations, operator selectable and graphically displayed production data, extended diagnostics through complete I/O status examination and fault prompting, setup utilities with wire tension and wind velocity profile viewing, and single keying of multiple languages.
  • New Brushless D.C. Servo Drive with absolute resolver and capable of obtaining flier speeds of 3,800 RPM in 250 milliseconds.
  • 40Mhz Digital Signal Processor (DSP) for motion control of the fliers and rotator motor positions.
  • Separate flier drive motor Accel and Decel settings with ‘S’ curve ramping for quick and smooth winding velocities.
  • UR-I Universal Rotator for precise, high speed index of armature including:
  • Herring bone belt, servo motor drive.
  • New input and servo breakout boards.
  • Industrial standard collet clamping design utilizing draw bar and commercially available collet.
  • ‘No-tool’ adjustable, heavy duty wire clamp assemblies.
  • Collet retainer and draw bar assembly.
  • Collet.
  • Connecting pins for inner/outer shield assemblies.
  • Requires removal of tensioning meter.
  • Clean and repaint machine to customer’s specification.
  • Does not include new opto touch buttons.
  • New valves and output modules.
  • Alter inner and outer shield assemblies.
  • Accommodates a wire range of 0.08 to 1.29mm (38 to 16AWG).
  • Metric construction.
  • 12mm plug-in proximity switches.
  • EXACTROL Electronic Wire Tension Controller included in IC-2000 controls system.
  • Standard software includes generally accepted automotive-alpha and DIAMACON winding patterns on standard type armatures.
  • Software can include Snap-Away, ACCUTRIM, inner shield and pull back outer shield trimming.
  • Dynamic wire sensing mechanism to detect broken and/or depleted wire supply.
  • Engineering and documentation.
  • Installation at Globe Products Inc. included.


Electrical Requirements

  • Standard electrical requirements are: 208/240/380/415/480/575 volts.
  • 3 phase, 50/60 Hertz.  However, special voltages and frequencies are available upon request.

Pneumatic Requirements

  • A one half inch, 100 PSI (6.8 atm) capacity air line should supply the machine. A pressure regulator will reduce the pressure to 80 PSI (5.4 atm) for machine operation.

Machine Dimensions (approximate)

  • Width - 1435 mm (56.5 inches)
  • Length - 1384 mm (54.5 inches)
  • Height - 1829 mm (72 inches)

Note: Dimensions are of machine only.  Installation requires access space for panels, guard doors and the operator’s control panel movement.  Height is adjustable up to 3-1/2” (90mm) for leveling.

Machine weight (approximate)

  • 1088.6 kg (2400 pounds)

Armature Capacities

  • Minimum Stack Diameter - 12.7 mm (0.5 inches)
  • Maximum Stack Diameter - 19 mm (0.75 inches)
  • Maximum Stack Length - 38 mm (1.5 inches)
  • Maximum Shaft Length - 3 mm (0.125 inches)