SCIM-8000 Manual Stator Cell Inserter Machine

STANDARD FEATURES

  • Automatic form, cut and insertion of cell insulation into stators with cell material up to 0.5mm (0.022 inch) thickness.
  • Air cylinder/clutch index mechanism.
  • Cell insulator length determined by mechanical linkage and stop.
  • Cell material cut lengths up to 92 mm (3.63 inches).
  • Cell insulator cut lengths of most insulating materials +/- 0.25 mm (+/- 0.01 inches).
  • Manual load and unload - bore horizontal.
  • ALLEN-BRADLEY SLC-500 Programmable Controller.
  • ALLEN-BRADLEY Data Table Access Module, 2 line and 16 characters.
  • Operator Control Panel on movable pendant.
  • Sensor to detect paper movement.
  • Low material, malfunction, and cycle interrupt lights.
  • Guarding with electrical interlocks.
  • Welded steel frame and robust side plates.
  • Metric construction where possible.
  • Cycle time typically 6 seconds for two cell papers.
  • Incoming cell material width tolerance to be +/-0.00/0.13 mm (0.005 inches).

TOOLING

  • Tooling to accommodate most insulating materials including rag, paper, laminates, mylar, or other similar plastic materials and laminates up to 0.5mm (0.022 inch) thickness.  Thicker materials require custom designs.
  • Tooling consisting of upper and lower form rolls, cell cavity, anvil, arbor, ram, clamp, tamp blade, and knife.
  • Tooling designed to provide cell material formed to precisely fit the contour of the lamination and extend at least 1.6 mm (1/16 inch) beyond pole tips.

OPTIONS

  • Material slitting mechanism to automatically cut cell material to desired width.  Material width to be 3.2mm (0.125 inches) greater than desired final width.
  • Single notching die position per index length.

MACHINE SPECIFICATIONS

  • Electrical Requirements -  Standard 3 KVA; 240, 330, 416, and 480 Volts; 3-phase; 50/60 Hertz.  Special voltages are available upon request.

Pneumatic Requirements

  • A 0.5 in. (13 mm), 100 psi (6.8 atm) capacity air line should supply the machine. A supplied pressure regulator will reduce pressure to 80 psi (5.4 atm) for machine operation.

Machine Dimensions (approximate)

  • WIDTH:  1.45 M (57 inches)
  • LENGTH:  2.16 M (85 inches)
  • HEIGHT:  2.13 M (84 inches)

Machine Weight (approximate)

  • 1,050 kilograms (2,300 pounds)

Operating Environment

  • 40º Fahrenheit (4º Centigrade) to 104º Fahrenheit (40º Centigrade).

STATOR CAPACITIES

  • Stator Outside Dimension - min 38 mm (1.50 inches), max 127 mm (5.00 inches)
  • Stator Stack Height - min 13 mm (0.50 inch), max 88 mm (3.50 inches)
  • Cell Roll Width - min 51 mm (2.00 inches), max 177 mm (7.00 inches)
  • Cell Feed Length - min 19 mm (0.75 inch), max 92 mm (3.63 inches)