MDF - 9000 ARMATURE WINDER

• New operator interactive touchscreen providing a graphical user interface, displayed in a windows environment. Includes replacement push buttons and mounting hardware.

• Servo motor control of belt speed, depth of cut and feed rate.

• Allen Bradley CompactLogix 2MB Memory Controller

• Allen Bradley Panel view plus Color touchscreen

• Allen Bradley CompactLogix I/O modules

• Wireless Remote Connectivity

• Ethernet 10-Based-T

• Control Logix Winder Software displaying and including parameter storage for up to 1000 part configurations, operator selectable and graphically displayed production data, extended diagnostics through complete I/O status examination and fault prompting.

• New Brushless D.C. Servo Drive with absolute resolver and capable of obtaining flier speeds of 3,800 RPM in 250 milliseconds.
• 40Mhz Digital Signal Processor (DPS) for motion control of the fliers and rotator motor positions.
• Separate flier drive motor Accel and Decel settings with 'S' curve ramping for quick and smooth winding velocities.
• UR-I Universal Rotator for precise, high speed index of armature including:
• Herring bone belt, servo motor drive.
• New input and servo breakout boards.
• Industrial standard collet clamping design utilizing draw bar and commercially available collet.
• ‘No-tool' adjustable, heavy duty wire clamp assemblies.
• Hardinge type Collet retainer and draw bar assembly.
• Hardinge Collet.
• Connecting pins for inner/outer shield assemblies.
• Tensioning meter in Touchscreen
• Clean and repaint machine to customer’s specification.
• New valves and output modules.
• Works with all MDF tooling.
• Accommodates a wire range of 0.08 to 1.29mm (38 to 16AWG).
• Metric construction.
• 12mm plug-in proximity switches.
• EXACTROL Electronic Wire Tension Controller included in Allen Bradley control system.
• Standard software includes generally accepted automotive-alpha and DIAMACON winding patterns on standard type armatures.
• Software can include Snap-Away, ACCUTRIM, inner shield and pull back outer shield trimming.
• Dynamic wire sensing mechanism to detect broken and/or depleted wire supply.
• Engineering and documentation.
• Installation at Globe Products Inc. included.

Electrical Requirements

Standard 7.5 KVA 208, 240, 380, 415, 480 and 600 Volts, 3-phase 50/60 Hertz.

Pneumatic Requirements
An air supply of 100 PSI (6.8 atm) with minimum 9 CFM (255 liters/minute) is required to operate the machine. A pressure regulator (supplied with the machine) will reduce the pressure to 80 PSI (5.5 atm) for the machine operation.

Operating Environment

40 degrees Fahrenheit (4 degrees Centigrade) to 104 degrees Fahrenheit (40 degrees Centigrade).

Technical specifications subject to change without notice.