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ARMATURE HOT-STAKING (FUSING) MACHINE
AHS/XL-90 AHSD/XL-90
DESCRIPTION
The Model AHS/XL-90 and AHS/XL-90 are the latest additions to our “XL” series of machines. They incorporate the latest technology for hot-staking (fusing) the insulated magnet wire leads for the armature coils to the commutator segments. These machines can accommodate tang (hook) or slotted-type commutators.
All of Micafil’s “XL” concepts are available for these machines, i.e. modular design, standardized controls, diagnostics, field bus I/O, quick change tooling, etc. Please see features and options columns for complete listings.
Our Model AHS/XL-90 utilizes an AC power source and can be equipped with a variety of fusing actuation heads and control systems for point of ignition and monitoring.
The Model AHSD/XL-90 incorporates a DC power source using high frequency GTR inverter technology. The closed loop control and monitoring capabilities of this system coupled with our new “XL” fusing head with separated fusing and ground electrode actuators, pressure differential sensing for heat cycle ignition and optional linear position transducer of the electrode allows for precision control of the hot-staking (fusing) process.
Both the AHS and AHSD machines are available in single and doubl3-headed configuration, arranged for manual or automatic load/unload from a chain or pallet-type transfer.
PRODUCTION
Based upon a single-headed unit on a typical 12 slot, 12 bar tang armature allowing 3 seconds load/unload time.
AHS/XL-90 = 300 P/H @ 100% AHSD/XL-90 = 350 P/H @ 100%
FEATURES AHS/XL-90
Modular design adaptable for manual or auto load/unload.
Heavy duty aluminum extruded frame.
Modular quick change tooling (no tools required).
Polycarbonate type machine guarding.
5KVA, standard welding transformer.
Electrode cooling utilizing factory supplied water.
Programmable weld parameter settings.
Programmable sequence control.
Programmable load cell with digital read out to set point of power to electrode application.
Machine diagnostics.
Readily available (off the shelf) components used wherever possible
FEATURES AHSD/XL-90
Modular design adaptable for manual or auto load/unload.
Heavy duty aluminum extruded frame.
Modular quick change tooling (no tools required).
Polycarbonate type machine guarding.
High frequency 1 kHZ inverted power supply.
95KVA @ 7% duty cycle.
Constant power and current control with monitoring.
Fifteen programmable weld settings.
Programmable sequence control.
Self contained, chilled recirculating water system for electrode and transformer cooling.
Machine diagnostics.
Programmable load cell with digital read out to determine point of power to electrode application
Readily available (off the shelf) components used wherever possible
OPTIONS AHS/XL-90
Inline or turret-type automatic load/unload (adaptable for chain or pallet transfer).
Thermal monitor.
Constant current control.
Current monitoring.
Dual heat.
Up slope.
6 to 11 KVA welding transformer.
Electroluminescent touch screen operator interface.
Smart valves with noise immune serial communications to machine control.
Dual welding heads and controls at single station.
Multiple single-head units with welding controls arranged into a single system with a common main control system.
Self contained recirculating water, electrode cooling system.
Programmable motor driven collet indexing system
OPTIONS AHSD/XL-90
Inline or turret-type automatic load/unload (adaptable for chain or pallet transfer).
Electroluminescent touch screen operator interface.
Smart valves with noise immune serial communications to machine control.
Dual welding heads and controls at single station.
Multiple single-head units with welding controls arranged into a single system with a common main control system.
Programmable motor driven collet indexing system.
TECHNICAL SPECIFICATIONS*
Electrical Requirements
7KVA 230/460V—3 Phase—60Hz. Standard
Other voltages and frequencies on request.
Air Supply
80 PSI (5.5 Bar)
Capacity*
Stack Diameter: 0.75” to 3” (19.1 to 76mm)
Stack Length: 0.75” to 3.5 (19.1 to 89mm)
Shaft Length: 10” (254mm) max.
Commutator 0.75” to 1.5” (19.1 to 38.1mm)
Shipping
Weight: 1000 lb (454 kg)
Dimensions: 4’ x 4.5’ x 6’ (1.2 x 1.4 x 1.8m)
