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ARMATURE WINDING MACHINE
ADF/XL-90
DESCRIPTION
The Model ADF/XL-90 is the latest in Micafil’s highly successful “ADF” series of double flier armature winding machines. Designed-in flexibility permits its use for high production winding of two and four pole motor armatures as a “Stand Alone” machine or, when equipped with our modular designed automatic load/unload system, as part of an automated system.
Both the flier drive and the rotator drive of the ADF/XL-90 use closed velocity and position loop, AC brushless servo systems. The control system is microprocessor based and programmable through a user friendly operator interface panel.
In addition to the sophisticated machine control, the ADF/XL-90 offers the solid, proven winding techniques of all our “ADF” series winders and the latest in mechanical design features such as super quick change tooling, three (3) way movable wire grippers and “on hub” lead hook assist actuators.
As with all our “ADF” series of armature winders, the ADF/XL-90 incorporates our heavy duty cast bed and precision machined flier spindle heads, famous for their reliability under rugged production conditions.
FEATURES
Heavy duty cast constructed winding heads mounted onto a solid cast iron, machine bed.
Precision machined flier hubs.
Brushless closed loop AC servo flier drive system.
Brushless closed loop AC servo rotator (indexer).
Programmable for all common and custom wind patterns.
Storage capability of 50 preset programs.
Tang termination type start and finish lead cut-off.
Three-way, movable and adjustable start/finish lead grippers.
Electroluminescent touch screen operator interface.
Smart valves with noise immune serial communications to machine control eliminates bulky wire bundles and junction boxes.
Readily available (off the shelf) components.
Stand alone or machine mounted control enclosure.
Accommodates two- or four-pole tooling.
Even slot winding capability.
OPTIONS
Automatic load/unload systems.
Quick change tooling.
Electronic wire tension control. Digital to analog control to automatically set tension to selected winding pattern specifications in three stages: index, wind and hook lead.
Machine diagnostics available as simple alarm messages or full text messages informing maintenance personnel of the type and location of problem.
Wire depletion or broken detection.
Odd slot capability.
TECHNICAL SPECIFICATIONS*
Electrical Requirements
4 KVA 220/440V—3 Phase—60Hz. Standard
Other voltages and frequencies on request.
Air Supply
80 PSI (5.5 Bar)
Shipping
Weight: 2400 lb (1089 kg)
Dimensions: 72”’ x 72” x 84” (1.8 x 1.8 x 2.4m)
Capacity*
Stack Diameter: 3/8” to 3” (9.5 to 76mm)
Stack Height: 5/16” to 3-1/2” (7.9 to 89mm)
Stack Length: 10” (254mm) max.
2” (50.8mm) max. extension comm end
Wire Size: AWG #42 to #14 (0.063 to 1.63mm)
Shaft Diameter: 1/8” to 1/2” (3.2 to 12.7mm)
Commutator Diameter:3/8” to 1-1/2” (9.5 to 38.1mm)
Production
A typical 10 slot, 10 bar armature, wound with 20 turns per coil can be produced at a rate of approximately 250 Parts/Hour @ 100% efficiency.
*Alteration rights reserved; +For other sizes contact Micafil
